Basic Info.
Certification
ISO9001, CE
Feature
Surface Uncharged
Voltage
220V or Customized
Main Material
Aluminum and Anti-Fire Plastic
Advantages
Constant Temperature
Transport Package
Bubble Bag
Specification
500-5000W power
Product Description
1, Overview. What's a surface uncharged ripple PTC heater?Different with surface charged PTC heater, the surface uncharged PTC heater doesn't have electricity in its aluminium surface. The PTC thermosistors, to be in charge of heating, have been encapsulated inside of two layers of yellow insulated paper. PTC heating elements have been assembled and fixed in the aluminum tube through hydraulic press. To send out heat in time, the tubes with PTC thermistors have been surrounded tightly by hundreds of aluminum ripples. These ripples have been assembled by special glue. As its insulation, this PTC heater is safer than surface charged PTC heater, it has wider applications than other models.This PTC heater usually brings with two heat -resistant plastic frames and different kind of anti-fire wires. The dimension and shape of the two frames are designed according to the structure of the end heater. This kind of frame is made by mould. To save cost, client can use the design of our ready made frame to plan their own products. Client can also require us to make new mold for this frame, our design team can be helpful with that.2, Specifications.Item | Description |
Material | PTC thermistors and aluminium strips, joined with soldering and gluing. The material of frame is heat resistance PPS (a kind of plastic). |
Dimension | Check the dimension sketch map and specification. For the same width of PTC heater, the length can be customized. |
Rated voltage | 100-240V, it can be customized, the range please check the specification. |
Rated power | Can be customized, the range please check the specification. |
Withstanding Voltage | The withstanding voltage test will input 2 times of related voltage to the PTC heater for a minute. |
Inrush current | It is about 1.5-2 times of related current when power on for about 10-15 seconds. |
Power supply | AC electricity or vehicle power |
Assembly mode | For client to assemble the PTC heater easily, the heat resistant plastic frame should be assembled on the PTC heater. It is plug-and-play. The client need to check the dimension of the frame before placing the order. If it doesn't match with client's product, we can help client to make new mould to produce suitable frame. In summary, we have engineer team to design and make mold for frame. |
Wires | Usually use fire resistance wire or Teflon wire. |
Wires length | Can be customized according to client's need |
Surface charged | No. It is safer than charged model, but has less power density than it. |
PTC thermistors | The PTC thermistors have been plugged into the aluminium tube and been squeezed by liquid pressure machine. To make this heater insulated, these thermistors are covered by two layers of yellow insulated film before they have been plugged into the tube. |
Temperature | The highest temperature of the heater body is 280ºC, the highest temperature of the heated air is 130ºC. It doesn't have light fire. |
Temperature control | This heater unit doesn't have temperature limiter. For safety consideration, we can add it to a place on the plastic frame. |
Package | Bubble bag, can be customized |
3. The features of surface uncharged corrugated heater series.3.1 Its surface is uncharged, it is insulated and safe.Even it touch the conductive object it is safe.3.2 Easy installation, plug-and-play, fast temperature increase3.3 No oxygenation and open flame, secure and comfortable use. Quiet operation, and do not generate RFI noise.3.4 It has a virtually unlimited service life, the service life is up to 100,000 hours.3.5 Automatic adjustment to maintain balanced and continuously heating. When the temperature is too high, it will automatically reduce the power, reduce the heating and keep the temperature constant. High operational reliability and energy efficiency without any additional switching elements.3.6 Product size, voltage, power, temperature and other parameters can be customized.4. The possible applications of surface uncharged ripple PTC heater.As the safety features, the surface uncharged PTC heater are most commonly used as pre- or post-heaters in home appliance. To say air heater, clothes dryer, air conditioner, any heater may touch people or other conductive objects.5. Our company's advantages in this industry.5.1 We have an experienced engineer technical team, which can design different types of heaters according to customer needs. The design content includes product frame, wiring mode, ceramic chip formula, power, temperature control, etc.5.2 Our company has rich relevant production equipment, such as glue dropping print machines, glue rolling print machines, terminal adding machines, power on curing machines, power testing machines, etc. These equipment ensure the production capacity and technical level of our company. 100% of our products accepted some testing before shipment, such as insulation test (optional), power test, high voltage resistance test, etc.5.3 We have equipment design and production capacity, can develop new equipment for different products according to customer requirements. We can improve the production efficiency and share economic benefits with our customers.Production progress
ODM Project Supported Different Usage High Quality 1500W 120-220V PTC Heating
ODM Project Supported Different Usage High Quality 1500W 120-220V PTC Heating
Address:
Floor 2, Furong 5th Road, Xinqiao, Shajing, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Apparel & Accessories, Auto, Motorcycle Parts & Accessories, Consumer Electronics, Electrical & Electronics, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
Mr. Wu Yongcong, the owner of Shenzhen Sanye Equipment company, has worked in a popular company which first developed and produced PTC products in China since 16 years ago. He was responsible for the maintenance of the company′s equipment and the development of PTC new products, and had mastered the production process and production process of PTC products.
In 2015, Mr. Wu decided to establish a company specializing in the production of equipment to provide advanced production equipment for manufacturers in the PTC industry and improve the automation level of the industry.
With the growing up of these years, the company has designed and developed more than 35 kinds of PTC production and testing machines, and the company has the production capacity of PTC products. In 2018, the company began to enter into the R & D and production of PTC products and won the orders of the most famous brand of fish tank heater in China.
In 2020, the company′s output of various PTC products will reach more than 300000 PCS and the output value was more than 10 million. Since then, Sanye equipment company has gone wider and wider on the road of PTC product production and R & D!